Category Archives: Laser Cutter

About my laser cutting adventure

CMSIS-DAP Debug Probe for Robots and Pixhawk with KiCAD

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Need to debug your robot or drone? In a HSLU university research project I’m using a Pixhawk and PX4 based drone hardware. Pixhawk and PX4 is an open standard for drone hardware and firmware and runs with NuttX RTOS. It is mainly used for drones, but is very capable for any other kind of mobile robots.

With the Pixhawk 6x-RT there is a powerful flight controller, using the NXP i.MX RT1176 dual-core processor. While this and other controller hardware do offer a hardware debug probe, it is not a simple task as there are different pin-outs and connectors, making debugging a mess with different cables and adapters. To simplify this, I have now a unified debug CMSIS-DAP debug probe using the NXP LPC55S69 as processor, with all the different headers and UART adapters included: the MCU-Link-MR (Mobule Robots) debug probe.

MCU-Link-MR (v0.1)

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CNC + Laser = Personalized Cutting Board

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This blog usually features Printed Circuit Boards (PCBs), but my other passion are Personalized Cutting Boards :-).

It has been a while since my last CNC or laser cutter post, so I thought I showcase just quickly one of the recent designs.

Personalized Cutting Board
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‘Experience Energy’ at the Verkehrshaus: The ‘House of Energy’ Construction Kit

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The ‘Verkehrshaus der Schweiz‘, the ‘Swiss Museum of Transport’ is Switzerland’s most popular museum.

In April 2023, it opened up a new building and the ‘Experience Energy!’ exhibition. For the opening event we created a unique construction kit to explore energy: from harvesting to storing and up to distributing and using energy.

“House of Energy” at the Swiss Museum of Transport in Lucerne
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Moving Pixel Clock Project

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Clock projects are cool. LED projects are cool too. And if it moves, the better. So why not building a moving pixel LED mechatronics clock? A matrix with addressable RGB LEDs, each can change color and is moved by a tiny stepper motor, to let pixels stand out?

Moving Pixel Clock
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Integrating Solar-Surplus-Charge-Controller into EV Wallbox

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Solar panels and electrical vehicles become more and more common in Switzerland. Ten years ago I installed solar panels. To use the available solar energy, the electrical vehicle charging box has been augmented with an open source charge controller. The controller monitors the building energy usage and adjusts the current using the Modbus connection to the charger.

Integrated Charger Controller into Wallbox
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Laser-cut MCU-Link Pro Enclosure for the Masses

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With “Adding RGBW Wings and Enclosure to a Debug Probe” I have a really shiny enclosure for the MCU-Link Pro Enclosure.

But I did not had enough time to replicate this for a full set of classroom hardware. The original card boxes from NXP showed already after one semester severe wear, so I have to setup something more robust: a box to store all the cables, and an enclosure to protect the PCB, for 40 units.

3D printing would take to much time, so I ended up with buying storage boxes and creating an laser-cut acrylic (PMMA) enclosure for the debug probe itself:

MCU-Link Pro Enclosure
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Different Laser-Cut Enclosures for the MCU-Link

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The MCU-Link debug probe comes without an enclosure. To protect the hardware against ESD issues, I had created a 3D printed enclosure for it. That one worked fine, but takes some time to print it. If you have to build many enclosures for a full classroom setup, then a laser cutter is much faster. And to create some variations, I have decided to cut it with different materials and colors. To be environment friendly, extra glue is needed, and with recycled PMMA, different colors are possible too.

Different laser-cut enclosure: wood, and red, transparent, blue and green PMMA
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Open Source picoLink: Raspberry Pi RP2040 CMSIS-DAP Debug Probe

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One essential part of embedded development is the ability to debug the target application. The good thing with the Raspberry Pi Pico RP2040 Eco-system is: One can use another RP2040 Pico board as a debug probe to debug other ARM Cortex-M devices.

But instead using a Raspberry Pi Pico board with some wires, why not building a dedicated board? The result is a small, versatile and open source debugging probe which virtually can debug any ARM Cortex-M device as a standard ARM CMSIS-DAP probe:

picoLink Debug Probe debugging a Raspberry Pi Pico Board
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Using MQTT with the Raspberry Pi Pico W and HomeAssistant for an Optimized Solar Energy Electrical Vehicle Charger

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I’m in the final stage of finishing a electrical vehicle (EV) charger controller, which optimizes battery loading using the available PV system: use as much as possible the solar energy and not the grid.

Raspberry Pi Pico W as a EV Charger Controller

While the controller talks with an Modbus (RS-485) interface to the vehicle charger itself (see Controlling an EV Charger with Modbus RTU), it uses MQTT over WiFi to get information about the available solar energy from HomeAssistant and the Powerwall.

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Advent Calendar 2022

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It is already December 1st, and time for a new Advent Calendar. This year the design includes birch plywood with PMMA, SK6812 RGBW LEDs running with a Raspberry Pi Pico board, building a small village.

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